Development Expertise for Thermoformed Plastic Parts
Shaping Ideas Together
We bring extensive expertise in the development and optimization of components for vacuum forming. In doing so, we always take into account the functional requirements, the intended application, and the desired design to ensure precise and efficient production. Our approach is based on close collaboration with our customers to fully understand the specific requirements of each component.
We analyze the geometry with regard to draft angles, radii, and potential undercuts - whether intentional or avoidable - and develop strategies to address these challenges.
Together, we decide whether positiv or negativ forming is the best option to achieve optimal results.
How to avoid common mistakes:
The earlier we are involved in the development process, the easier it is to avoid mistakes. Not all geometries are suitable for vacuum forming, and knowledge about manufacturability is often limited. Early, production-oriented design saves both time and costs, as later modifications usually involve extensive reworking. That’s why we develop the right thermoforming tool using state-of-the-art 3D data, taking into account all critical features such as draft angles and undercuts. This ensures a smooth, functional, and aesthetically appealing production process.
Optimized Components Through Collaborative Development
Initial situation:
An aluminum component was replaced with a geometrically identical plastic part. The result: the part vibrated, and the plastic broke.
Solution:
By analyzing the installation situation and identifying the requirements, we were able to design a component that was both functionally and materially appropriate.
Conclusion:
The customer could have saved significant time and avoided investing in an additional tool if development consulting had taken place beforehand.
