Development Expertise for Thermoformed Plastic Parts
Shaping Ideas Together
We bring extensive expertise in the development and optimization of components for vacuum forming. In doing so, we always take into account the functional requirements, the intended application, and the desired design to ensure precise and efficient production. Our approach is based on close collaboration with our customers to fully understand the specific requirements of each component.
We analyze the geometry with regard to draft angles, radii, and potential undercuts - whether intentional or avoidable - and develop strategies to address these challenges.
Together, we decide whether positiv or negativ forming is the best option to achieve optimal results.
How to avoid common mistakes:
The earlier we are involved in the development process, the easier it is to avoid mistakes. Not all geometries are suitable for vacuum forming, and knowledge about manufacturability is often limited. Early, production-oriented design saves both time and costs, as later modifications usually involve extensive reworking. That’s why we develop the right thermoforming tool using state-of-the-art 3D data, taking into account all critical features such as draft angles and undercuts. This ensures a smooth, functional, and aesthetically appealing production process.
Optimized Components Through Collaborative Development
Initial situation:
An aluminum component was replaced with a geometrically identical plastic part. The result: the part vibrated, and the plastic broke.
Solution:
By analyzing the installation situation and identifying the requirements, we were able to design a component that was both functionally and materially appropriate.
Conclusion:
The customer could have saved significant time and avoided investing in an additional tool if development consulting had taken place beforehand.
Precise Thermoforming Tools – Production with Experienced Regional Partners
The thermoforming tools are manufactured on modern CNC-controlled milling machines, which enable the CAD/CAM programs to be implemented quickly and precisely. To achieve this, we work closely with regional partners who have the necessary know-how and high-performance machinery.
These partnerships ensure high-quality production and flexibility in implementing individual customer requests, even with demanding geometries. Another advantage of this approach is the easy implementation of later developments. Based on the existing programs, adjustments or optimizations can be easily made by using mold inserts to meet current requirements.
Flexible and Cost-efficient – Milling Holder Molds Manufactured In-house
We use our own production facility for the quick and cost-efficient production of milling holder molds. We use high-quality materials such as wood and cast resin, which are ideal for this purpose. The use of wood enables easy handling and quick implementation, while cast resin offers a wide range of possible uses thanks to its flexibility and stability. Internal production allows us to respond flexibly to customer requests, ensure short delivery times and save costs at the same time.
